Smart factories are rapidly replacing their traditional counterparts. By cutting costs, reducing labor requirements, and shrinking the space needed for operation, smart factories are able to increase production, raise profits, and improve customer satisfaction.
What Is a “Smart” Factory?
Smart factories are operated from an industrial computer, which controls the smart camera that allows the system to operate. Smart factories differ from traditional systems in a variety of ways. The predominant difference is the elimination of the errors that can result from human manual operations. Automatic inspection by machines means consistent output along every step of the factory process, providing consistent quality.
But smart factories have other benefits as well. They can help to lower production costs, as they eliminate much of the human labor that must be paid in a traditional factory. They also have increased productivity, because the entire system is automated and runs smoothly, with less risk of error. The consistency of production also means better customer satisfaction with the finished product.
Why Are Industrial Computers Essential for Smart Factories?
An industrial computer must be used because the system has to be rugged. Factories produce a variety of products, many of which can cause wet or humid conditions, spread dust, or produce a lot of vibrations. Industrial computers can hold up to whatever rugged elements a factory throws their way, while also providing the processing power needed to run the smart system. The computer also must be small, as smart factories being created in traditional factories often lack the space necessary for large, bulky technologies.
When it comes to operating smart factories, the vision system dictates the work that can be done, the quality of the work, and more. Smart cameras utilize multiple different technologies, including image sensors, storage space, and processing capabilities. While a more powerful smart camera may be able to execute more complicated tasks at a faster speed, they also take up more space and require more power for operation.
A larger camera may also require a fan if there isn’t space to regulate heat, but in a factory space, moving parts like a fan represent the threat of failure, which can shut down the entire system. Rugged industrial computer systems, such as Cybernet’s Fanless Rugged Mini PCs, help to eliminate the need for a cooling system, as they are better able to withstand temperature changes than lighter systems.
What Add-Ons Are Available for Industrial Computers that Are Specific to Smart Factories?
Smart factories utilize other technologies alongside their industrial computers as well. Many smart cameras can now be connected with HMI or a screen at the production line, rather than communicating only with a control room. The ability to have a screen on the production line means that problems can be caught far earlier in the production process. This presents the need for an industrial panel PC, such as Cybernet’s iOne N19, which can allow an operator to monitor and control any step of the process with ease. If an error occurs, production can be stopped or adjusted almost instantly. The industrial panel PC, like the computer itself, is rugged, and can withstand the elements within any factory space.
Another option available alongside industrial computers are industrial tablets. These make working on the factory floor or quickly and easily shifting operations a breeze. Cybernet’s Rugged X10 10.1” Industrial Tablet, with its waterproof and shockproof build, weighs just 2.2 pounds, but is powered by Intel i5/i7 CPU with vPro. Their rugged build makes them perfect for use anywhere and in any factory, while their processing power make them great for working on the go when a traditional computer is not available. Many industrial tablets, including the Rugged X10, also have cellular capabilities, which can allow operators to work from anywhere, which can help to speed up production and increase profits.