For many industrial applications, implementing computers is a no-brainer. The precision and functionality that they offer are too useful to pass up. In tight, confined spaces, one of the best solutions for implementing computers is with industrial open frame panel PCs.
What are Open Frame Panel PCs?
An open frame panel PC combines all the required elements of a computer and monitor into a single device, such as the display, motherboard, CPU, data storage, I/O ports, and power supply. This ensures that the computer has a very, very small footprint.
There is one key difference between open frame panel PCs and a conventional all-in-one PC, however. “Open frame” means that these PCs do not have an enclosed case. Instead, they are built directly into another device, machine, or system. Because of the assumption that an open frame panel PC will never leave the machine it’s built into, they are optimized for ruggedness and long service lifespans.
Benefits of Using Open Frame Panel PCs
Compared to a conventional PC tower and monitor arrangement, open frame panel PCs have numerous advantages, such as:
Integration
Because of their compact design, open frame panel PCs are much easier to integrate into a preexisting structure or environment. Their small footprint and lack of cables mean they can be installed in areas too small or cluttered for a conventional PC. They can also be customized with a range of both modern and legacy I/O ports, which allows them to work with older legacy equipment.
Ease of Use
Workers in industrial settings, such as manufacturing lines and oil rigs, don’t have the luxury of a relaxed working environment. Any equipment they use, including computers, needs to be responsive and easy to use. An open frame PC’s touchscreen means there’s no need for mice and keyboards. Certain touchscreens can even function while the user is wearing gloves, which is extremely common personal protective equipment in many work environments.
Durability
Because they are frequently used in demanding industrial roles, open frame panel PCs must be engineered with durability as a top priority. Fanless cooling, shock and vibration resistance, and chemically hardened touchscreens are all key features to include in a computer used in harsh environments. These features remove potential points of failure and protect the PC from damage.
Interfacing
Adding an open frame panel PC enables not only man-to-machine communications, but also machine-to-machine communications such as the Internet of Things. For example, a panel PC built into an oil rig’s pump can gather data on factors such as the amount of crude oil that has passed through or if one of its components has malfunctioned. This reduces the amount of monitoring required by workers and lets them focus on other tasks instead.
Applications for Open Frame Panel PCs
What is an open frame panel PC’s ideal role? There are actually several, which is a testament to the design’s inherent flexibility.
Industrial Machinery
The most common application for open frame panel PCs is in industrial automation and control systems. Modern manufacturing techniques, such as assembly lines and CNC machines, rely on computer systems to serve as a control interface and run the necessary software to function. A built-in industrial panel PC serves this function perfectly, while also possessing the rugged design features needed for harsh working environments.
Interactive Kiosks
Interactive kiosks are used in a wide range of roles, from patient check-in at hospitals to customer information for businesses. High-grade medical and enterprise panel PCs are the ideal choice for these roles, as they offer the reliability needed for 24/7 operations that these roles often require.
Digital Signage
Digital signage is used for a wide range of purposes, from advertising in retail stores to providing information to travelers at transportation hubs. By using open frame panel PCs, companies have a flexible display that can switch between different pieces of information, store and run hours of video without issue, and even double up as an information kiosk if necessary. Compared to a conventional monitor, panel PCs can gather information such as engagement metrics and user trends, adding to their flexibility.
Considerations for Using Open Frame Panel PCs
The advantages of using open frame panel PCs are numerous and obvious. However, like any other piece of technology, there are factors you will need to consider before committing to using them.
Installation
A key step in integrating an open frame panel PC is considering its workspace. Open frame PCs work best in tight, confined areas that cannot accommodate conventional computer setups, or for equipment that requires a dedicated computer to support it. Before committing to a purchase, try consulting with an original equipment manufacturer (OEM). An OEM can help educate you on the different options you might have and help determine if an open frame panel PC is the right solution for your needs.
Customization
Before installing an open frame panel PC, make sure you have the right customization options implemented. This could mean having the right I/O ports for communicating with other equipment, or a built-in barcode scanner for enabling access to the PC. You don’t want to install the PC in its new location, only to realize you forgot a critical feature! Once again, partnering with an OEM is essential; they can customize their products to better fit your exact needs.
Training Time
The final hurdle to overcome is training and implementation. Any new tool will require time to become accustomed to it, and computers are no exception. However, panel PCs have an advantage in this regard, as their touchscreen controls are more naturally intuitive and easy to use. During your decision process, make sure you consider how long it will take for employees to train on the different options. Can you afford a device that will take more time to familiarize yourself with?
Open Frame Panel PCs from Cybernet Manufacturing
What is an open frame panel PC? It’s a low-profile, easy-to-use solution that’s perfect for roles in the industrial sector and beyond. However, implementing this kind of PC requires specialized knowledge and manufacturing capabilities.
If you’re looking for an open frame panel PC solution, contact the team at Cybernet Manufacturing. Our range of industrial panel PCs can easily fulfill your need for an integrated computer solution, and are designed specifically for harsh working environments.